24-Count Clear PET Quail Egg Clamshell for Farms & Retail | 193 × 131 × 38 mm Compact Pack | DW-AC-24 Series

QUNLU presents the 24-Count Clear PET Egg Clamshell for Farms & Retail Distribution | 280 × 189 × 64 mm | QL-J-024Z Series — a premium solution engineered to meet the exacting demands of modern egg handling, distribution, and retail presentation. Combining robust protection, clear visibility, and recyclable PET construction, this PET egg clamshell redefines how producers and retailers package eggs for consumers who expect quality, safety, and sustainability. Designed and manufactured by Zhejiang Qunlu New Material Co., Ltd. on advanced German and Japanese thermoforming lines, this PET egg clamshell offers practical advantages across the supply chain, from farm to retail shelf

Product Overview and Key Features

The QL-J-024Z 24-count clear PET egg clamshell is precisely dimensioned at 280 × 189 × 64 mm to optimize shelf density while maintaining individual cell integrity. Each PET egg clamshell is thermo-formed- to cradle eggs securely, reducing movement and minimizing breakage during handling and transit

Key features include:

- Durable, lightweight PET construction that balances protection with reduced shipping weight

- Precision thermo-formed- cells that secure eggs individually to prevent contact and reduce cracking

- Snap-fit hinge and secure closure designed for repeated opening and resealing while maintaining package integrity

- Clear, high-clarity material to showcase egg color and freshness without additional packaging

- Uniform 24-count layout that aligns with common retail merchandising units and distribution pallets

Applications and Use Cases

This PET egg clamshell is purpose-built for multiple agricultural and retail contexts. Farms, egg processors, co-ops, and distributors will find the QL-J-024Z PET egg clamshellSeries especially suited for bulk packing and direct-to-retailer shipments. The clamshell design is equally valuable for retail egg packaging, grocery chains, and specialty food stores where presentation impacts sales

Technical Advantages and Manufacturing Excellence

The QL-J-024Z Series leverages QUNLU’s manufacturing strengths, including German and Japanese thermoforming equipment and stringent quality systems (FDA, BRC, ISO). PET egg clamshell provides several technical advantages over alternate materials. The thermoforming process produces exact cell geometry for consistent fit and reliable protection

Design Innovations and Consumer Experience

The QL-J-024Z Series goes beyond protection by enhancing the consumer experience at retail. The PET egg clamshell ergonomic hinge design and secure snap closure make it easy for shoppers to open and re-close the package, facilitating inspection and storage. The 24-count format is a versatile SKU for family and bulk buyers, while the uniform cell layout supports visual merchandising that highlights product freshness and quality

Operational and Economic Benefits

Adopting the QL-J-024Z PET egg clamshell yields tangible operational benefits for producers and retailers. Reduced breakage rates lower product loss and improve margin. The lightweight nature of PET PET egg clamshell reduces freight costs and enables denser pallet. The PET egg clamshell consistent thermo-formed- geometry supports efficient automatic filling, reducing labor costs and increasing throughput on packing lines

Customization and OEM/ODM Services

QUNLU supports OEM and ODM collaborations to tailor the 24-count PET egg clamshell to brand-specific needs. Options include slight dimensional adjustments, integrated tamper-evidence features, custom labeling, and batch traceability mark printing. Using advanced thermoforming technology, QUNLU PET egg clamshell can adjust tooling and production parameters to meet unique customer specifications without compromising lead times or quality control

① Quail-Specific Cushion Cavities — Twenty-four compact pockets support individual eggs and limit direct shell contact during routine handling and distribution.

② Molded Support-Post Network — Posts between cavities reinforce the closed pack and route stacking pressure through the package rather than the eggs.

③ Multiple Snap Closures — Distributed locking points help align the hinged lid and base and keep the carton closed through packing and retail handling.

④ Clear Retail Egg Display — High-clarity PET showcases natural shell patterns and enables fast visual checks of count and visible product condition.

⑤ Compact Stack-Efficient Format — The low 38 mm closed profile supports space-conscious case packing, chilled storage and organized shelf presentation.

Each quail egg sits in a deep, individually formed cavity sized for compact eggs. Separator walls and support posts organize the 4 × 6 layout, reduce shell-to-shell contact and create structural contact points when the lid is closed.

The lid and base are joined by an integral hinge for a simple filling sequence. Multiple perimeter snap points hold the two halves in alignment. Actual breakage performance depends on egg size, shell strength, filling accuracy, case loading and distribution conditions; filled-pack trials are recommended.

Production is managed in a Class 100,000 clean-room environment using KIEFEL and ASANO thermoforming equipment. Project options include confirmed recycled PET content, custom tint, label-area planning, embossed identification subject to tooling and adjusted carton configuration.

Safety: BPA-Free · PFAS-Free · No heavy metals · FDA-compliant food-contact material

Zhejiang Qunlu New Material Co., Ltd. is a direct packaging manufacturer with 15+ years of B2B export experience, a 100,000 sqm production site and more than 5,000 active molds. Buyers communicate directly with the factory team.

Quail egg packaging requires tighter cavity control than standard chicken-egg cartons. Production checks focus on pocket depth, separator shape, support-post height, hinge formation and snap engagement because these details determine fit, closure and stacking behavior.

The Pinghu, Jiaxing plant is approximately 90 minutes from Shanghai Port and two hours from Ningbo Port. Export cartons, certificates, packing lists and mixed-container planning can be coordinated for farms, distributors and retail programs.

Q1: Is DW-AC-24 designed specifically for quail eggs?

Yes. The 24 compact cavities are intended for quail eggs rather than standard chicken eggs. Provide your typical egg dimensions and weight range so cavity fit can be confirmed with filled samples.

Q2: How does the pack help reduce egg breakage?

Deep individual pockets separate the eggs, while molded posts support the closed pack. Protection still depends on shell quality, egg fit, proper closure, carton loading, stack height and transport conditions.

Q3: Is this a hinged or two-piece quail egg container?

It is a one-piece hinged PET clamshell. The attached lid folds over the filled base and engages multiple snap points, reducing loose-component handling during manual or semi-automatic packing.

Q4: Can the cartons be stacked in cold storage?

The formed cavity and support-post system is designed for organized stacking. Confirm the permitted stack height through filled-carton compression and transit tests under your actual refrigeration, humidity and handling conditions.

Q5: Is GRS-certified rPET available?

GRS-certified recycled-content material can be evaluated for the project. Specify the target percentage, clarity standard and destination-market requirements so supply, appearance and mechanical performance can be confirmed during sampling.

Q6: Can we add a label, logo or custom color?

Adhesive label-area planning and custom tint review are available. Embossed identification requires tooling evaluation. Send artwork, label dimensions, barcode position and annual volume for a pack-specific recommendation.

Q7: What information is required for a quotation?

Please provide order quantity, annual demand, destination port, quail egg size range, packing method, cold-chain conditions, labeling requirements and carton-loading limits. Standard samples are normally available in 3–7 business days.